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Although India has 257.38 billion tons of reserve (the fourth largest proven reserve of coal), nearly 83% of Indian coal reserve is of non-coking variety.

Coke production has traditionally been captive in the integrated steel industry. Hence, there is no surplus for merchant trading. Most of the coke oven batteries were located in the eastern region of the country in proximity to steel units until things started to change over a decade ago.

Until the beginning of this century coke consumers in the western and southern regions relied primarily on imported coke. Merchant coke manufacturers around the year 2000 started moving from Eastern region to the western part of the country to set up cokeries to help meet the demand of the consumers on the western coast, which was completely dependent on imports.

There has always been a scarcity of coking coal in the eastern region of the country. Coke manufacturers were finding it difficult in the eastern region to get regular supply of coking

Over the years, additional tax facilities like sales tax incentives and an improved environment for business helped make this transition even more rapid. However, 57% of India’s coal import in recent years account for coking coal. The main source of imported coking coal is Australia even today.

Carbon Edge Industries decided to set up their first battery in Gujarat in the year 2004. 25 acres of land was acquired and construction started for setting up the first merchant byproduct coke-manufacturing unit in India.

Now Carbon Edge has two batteries in Gujarat, which use technology that is a first in India. The manufacturing process is conducted in absence of oxygen to produce better quality coke and thus adhere to the company’s promise of excellence and improved production without harming the environment.

 

coal from Indian mines due to various problems related to governmental control of these mines and other political problems associated with it.

Western India had a strong consumer demand for good quality metallurgical coke. Irregularity and hassles of importing coke and over dependence on international markets was a constant hazard for these consumers who wished for constant and regular supply of coke. Importing coke came with its own problems like always having large inventory of coke as vessel imported was 40000-50000 MT each time. Multiple handling at the port led to high losses.

However, in the years to come things started to change drastically. Small and big coke manufacturers decided to set up coke making facilities around the ports in Gujarat and importing coking coal from countries like Australia, China, Indonesia, and USA became viable. These merchant cokeries were set up within a 100 km radius of the major efficient ports in Western India and they could cater to the timely need of consumers in Gujarat and up to central India.

Since then, large quantities of coking coal started being imported into the country and small and big units were being set in and around many ports in Gujarat and southern ports in India.

The company has successfully fused traditional methods with effective management mantras to exude excellence. It has taken multifarious initiatives, some of which have already yielded dividends.

The BP Coke technology adapted by the company is one of the best-suited and most advanced recovery-type coke oven plants in India. It is the least polluting amongst all other units present in India. The holistic production process of manufacturing Low Ash Metallurgical Coke combines a perfect balance between product availability, manufacturing procedure, quality supply chain, and a geographical dispersion of marketing and operations.

Waste is intelligently managed in accordance with global standards. Residual gases are carefully screened and cleansed before letting them out to reduce particulate pollutants. Both the plants are constantly checked for polluting agents, and environmental hazards and all possible measures are taken on a day-to-day basis to ensure people who work in the plant or live around it can live in a clean environment.